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| A down-to-earth
chairman: Ratan Tata arrives at
the Gunsan plant in a private
taxi |
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AT Tata-Daewoo's factory in Gunsan, an industrial
port 290 km south of Seoul, you soon get accustomed
to the constant roar of giant, 400-hp trucks that
are being put through their paces at the test
tracks. A few hundred yards away from the tracks
is a functional, glass-and-steel building called
the Daewoo Technical Centre. On most days, the
engineers and the handful of administrative staff
who work in the building quietly do their work
during the normal office hours, and vacate the
building by around 5.30 p.m.
On 5 July too, very few of them were working late.
And that's why they didn't get to hear the din
from the executive offices that drowned out even
the noise of the trucks on the test track. Raised
voices in both Korean and English could be overheard
from behind the closed doors of vice-president
Chandra Vir Singh's office. Singh is the man in
charge of making sure that the Daewoo business
integrates smoothly with Tata Motors. Also seated
in his room are Kwan-Kju Kim, Ki-Hee Won and S.U.K.
Menon. Kim is the managing director of Daewoo's
product division, while Won is also designated
as managing director, with the responsibility
of administration. Menon is Singh's peer and handles
finance and business planning.
The room was thick with tension. The meeting had
dragged on for over 45 minutes. The conversation
was occasionally interrupted by an angry yet firm
voice crackling over a speakerphone. The caller
was Ravi Kant, executive director, Tata Motors,
sitting in his first-floor corner room office
in Bombay House, the headquarters of the Tata
Group.
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| Tata breaks
the Korean culture barrier: Chatting
with managers in the factory |
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The meeting had been called to draw up the game
plan for the final round of labour negotiations
scheduled for the next afternoon. Korean labour
organisations were known to be extremely tough.
In the past, they had stopped at nothing - workers
had even tried immolation - to get better deals.
The negotiations didn't seem to be going the way
Kant had wanted. Kant felt Singh and the rest
of the team, including president Kwang-Ok Chae
(who was away), were giving away far more than
what Hyundai, Daewoo's biggest competitor, had
promised its union just the day before. He didn't
want the new Indian owners to appear weak before
the Korean labour unions. But at the same time,
he didn't want the negotiations to be aborted
as that could lead to a strike and a factory closure.
He wanted answers quickly. But every time he asked
a question, Kim and Wong would first discuss it
among themselves in Korean, before answering in
halting English. It began to test Kant's patience.
Sitting miles away, how could he ensure the Koreans
weren't being too soft on their unions?
Four months after the Pimpri-based, Rs 15,483-crore
Tata Motors snapped up the South Korean, $231-million
Daewoo Commercial Vehicle Company (now Tata-Daewoo
Commercial Vehicle Company) for a little over
$100 million, the action is heating up. India's
biggest automaker is squaring up to the challenges
of managing its first major overseas acquisition.
Sure, this isn't the biggest overseas deal that
India Inc. has struck. At nearly $502 million,
the Tata Group's buyout of Tetley in the UK was
five times bigger. The Daewoo deal is also smaller
than Reliance's $207-million buyout of FLAG Telecom.
But for Tata Motors the deal has huge implications.
Till it acquired the Korean firm, Tata Motors'
commercial vehicles (CV) business was squarely
focused on the domestic market; global sales were
just 5 per cent of total sales. It had plans to
expand the global business to 20 per cent by 2005-06,
well before the Daewoo deal was on the radar,
but nothing much had come out of it. (See 'Telco's
Big Bet', BW, 7 July 2003.)
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| Lunch
at the workers canteen |
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Among other things, the Tatas had planned an
ambitious entry into China, the world's fastest
growing CV market. For over a year, Tata Motors
had tried hard to break into that country through
possible joint ventures and technology transfers.
But none of these options succeeded - Tata just
did not have relevant products in the fastest-growing
segments of the market. With their expressway
system in plan, the Chinese were no longer interested
in low-powered trucks that made up the Tata Motors
range; they wanted more sophisticated trucks.
That's exactly what Daewoo brings to the table.
Daewoo makes heavy trucks with payloads of 8 tonnes
and above. These are tough machines for developed
countries with good road infrastructure. These
machines, powered by engines of 350 and more horsepower,
run at 140 kmph even with loads of 12 tonnes.
With the Daewoo trucks, Tata can now enter not
only China and Korea, but also markets like Italy
and Spain.
So, instead of being seen as a niche player making
small trucks, the Tatas can now enter all the
big, sophisticated markets with a full product
range.
Also, the Tata range of 1-tonne pickups could
find a new market in Korea and the rest of the
region. Daewoo isn't present in that segment yet.
(One-tonne pickups form the biggest segment of
the market in that country.)
In fact, the acquisition has significance for
the whole of Indian manufacturing. This is the
first real test of whether India can graduate
from making low-cost, low-technology products
for developing markets to making products for
developed markets as well. As Chairman Ratan Tata
says in an interview with BW (See 'Tata Motors
Has A Way To Go...'), Tata Motors has a distinct
home market disadvantage. The Indian trucking
market is years behind Europe, the US and even
Korea. So how does a predominantly Indian manufacturer
leapfrog to the next level and catch up with its
global peers?
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| Inspecting
Tata Motors first global
acquisition. |
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At the same time, the Daewoo acquisition will
also show whether Indian manufacturers can make
the transition to a truly international mindset.
Most firms still prefer to 'export and sell' instead
of thinking about local manufacture-assembly-and-selling.
There are some like Sundram Fasteners who have
set up a new plant in China. And Bharat Forge
acquired a German forgings plant earlier this
year. But both these players primarily make components
abroad. Not many have taken on the challenge of
making and selling products under their own brand
name in a foreign market to local consumers -
as Tata plans to do in Korea within the next six
months.
Then there are other lessons to be learnt. Delicate
labour negotiations and the issue of trust they
raise are just a few of them. Tata Motors can
learn a lot from Daewoo, especially about how
to crank up its product development and design
skills. Also, there is a big gap between the productivity
levels of Korean and Indian workers. About 600
workers in Korea make trucks that are stronger
than what 1,000 workers in Jamshedpur make. Will
Tata Motors have the humility to learn from a
company it bought?
But if it does play its cards right, this deal
can catapult the Tatas' CV business into the global
league. R. Seshasayee, MD of Ashok Leyland, India's
second-largest commercial vehicles manufacturer,
says: "Most certainly, there is a demonstration
effect. Every visible success - and failure -will
be seen as representative of the industry/country
concerned."
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| The Integration
team: (L to R) Kwan-Kju Kim, Ki-Hee
Won, C.V. Singh and S.U.K. Menon |
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Already, the deal has put Tata Motors on the
international map for auto M&A deals. A few
days ago, a representative from an East European
government called the company out of the blue,
asking whether it would be interested in buying
a stake in an auto company in that country. Says
Tata Motors executive director Praveen Kadle:
"It has opened a few doors that didn't exist
even a few months ago."
For all the strategic importance Tata Motors
is assigning to the acquisition, the deal itself
happened rather accidentally. In April 2003, Kadle
had finalised a plan for growing Tata Motors'
CV business inorganically and had asked merchant
bankers to locate possible buyouts. In July 2003,
even as the newly formed M&A team headed by
general manager (corporate finance) R.S. Thakur
was scouting for deals, KPMG's Indian office,
acting at the behest of its Korean counterpart
(the official advisers to the deal), sent the
company a proposal asking if it was interested
in bidding for Daewoo Commercial Vehicle. A court
receiver appointed to liquidate Daewoo's assets
after its collapse in 2001 was selling the firm.
Kadle asked Kant if he was interested. The fact
sheet on the company provided by KPMG was skimpy.
More details would be available for Rs 96,000
($2,000). After a brief discussion, Kant decided
to find out more about the offer. At that time,
they had no inkling they would put in a bid. They
bought the documents out of curiosity and to conduct
a small exercise for the fledgling M&A department.
What they saw in the offer documents excited them.
Daewoo's manufacturing plant was operating at
only a quarter of its capacity, yet it commanded
a 22 per cent marketshare in the 8-tonne-plus
segment. Being under court receivership, no investments
had flowed into the company, making the existing
models a bit dated. But it clearly had the technology
prowess to bring out newer versions. Further,
Daewoo had no products in the biggest CV segment
in Korea. Sure, they were warned against the militant
labour unions in Korea, but it looked like a great
opportunity. Eventually, Tata Motors decided to
make a non-binding bid.
All this action took place within a week as per
the strict deadlines set by the Korean court.
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The
M&A Team
Praveen Kadle (R) took the proposal
to bid for the Daewoo plant to
Ravi Kant (seated). Finally, M&A
team head R.S. Thakur and his
team did the due diligence that
led to the final bid |
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In the initial round, there were 15 other companies
who had made non-binding bids. A couple of weeks
later, Tata Motors was among the 10 bidders shortlisted
to go on to the next round. That's when the team
at Tata Motors got real serious. The deal was
discussed in the next board meeting. Thakur would
lead a team of 20 people to Gunsan to begin due
diligence, before the Tatas put in their final,
binding bid. In Korea, Deloitte Touche was hired
as accountants and Kim, Chang and Lee as the lawyers
for the acquisition.
On 27 August 2003, Kant landed at the Gunsan
factory just before the due diligence exercise
to receive instructions from the Korean company
officials. While he was sitting in the VIP visitors'
room, Kant chatted with a young manager, Charles
Choi. Choi, who was conversant in English, was
there as an interpreter. He told Kant Daewoo would
prefer to partner with a European company that
could bring in high technology.
This showed up in the hospitality too. When the
bidding teams arrived for due diligence some weeks
later, the Europeans were put up at Gunsan's best
hotel, Summit, whereas Tata Motors was booked
into the somewhat rundown Gunsan Tourist Hotel.
Kant says: "To me, this was the turning point
in the deal. I realised it was not about bidding
high. Clinching the deal was about winning the
confidence of the Koreans."
Once he got out of the VIP room, Kant immediately
issued instructions to Thakur to change tack.
He no longer wanted Thakur to stress on the financial
capability of Tata Motors. Instead, he wanted
him to make presentations on Tata Motors being
the sixth-largest commercial vehicle company in
the world, its strong labour relations, and the
fact that unlike Daewoo, the company was not a
mere assembler of trucks.
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"Tata
motors has a way to go (to globalise)"
Chairman
Ratan Tata chats on the future
of Gunsan and Tata Motors.
- What
difference did the Daewoo
deal make for Tata Motors?
Historically, Tata Motors
has been outside India for
most part. Although it broke
a lot of new ground in exports
in the years gone by, they
were really in soft currency
areas. And the exports [were]
from India because those countries
did not have hard currency.
Or in developing countries,
where you operate on a low
selling price. It has been
only in recent times that
we have sort of struck out
to try and get a foothold
in the developed world and
compete against the advanced
products in Europe and Asia.
I said all of this because,
in many ways, it is now that
Tata Motors will have to position
itself against the majors
in the automotive world. Short
answer to your question is
that Tata Motors will now
have to gear up to compete
and it has a way to go.
- Are
there any inherent competitive
advantages that Tata Motors
has in its quest to go global?
It has many competitive advantages
and some disadvantages. The
advantage is, of course, the
cost base and the engineering
base which enables it to design
and engineer products. Its
disadvantages are that a large
market, its own home market,
does not demand the kind of
products it wants to sell
elsewhere. So Tata Motors
is not producing those products
for the Indian market because
the Indian market today does
not need them. And in so doing,
even when it designed products
for the international market
that were different from those
in India, it did not have
the scale to produce them
competitively. In the past,
all the exports were 'this
is what we have and that is
what we give you'. Today markets
are very different. You have
to give the markets what they
want. So there lies a bit
of disadvantage until India
itself increases its product
requirements to equal that
of the world. If that were
to happen, then I think Tata
Motors' competitive advantage
would be even greater because
it would have a home base
with scale for a similar product
range.
- How
long do you think that would
take to happen?
Well,
it is already happening in
the pollution front. It will
soon happen on the safety
front. And to some extent,
Tata Motors itself would have
to drive things like driver
comfort, product reliability
in higher speeds when we get
the highway network, etc.
So, broadly, I would say that
in the next five to seven
years, India should be more
or less where the Asian markets
are in terms of product sophistication.
- So,
essentially you would be looking
at the Asian market with this
acquisition? Or would you
also look at Western markets?
In the acquisition of Daewoo,
we have catapulted ourselves
or accelerated our ability
to have products that India
does not have or does not
need. Out of Daewoo with its
scale, [we can address a]
geographic market [that] we
would not be able to address
[otherwise]. For example,
in the Middle East, we have
products that are appealing
but cannot be used because
they are not designed for
highway speeds there. In other
countries, we don't have the
size -- of products like the
40-45 tonne product. We don't
have tractor-trailer, multi-axle
-- the types that are used
abroad. Now, we do. I believe
we will address various sophisticated
markets in South Africa, in
Asia, in China and in some
countries in Europe with the
Daewoo product, and we will
use those Daewoo products
as the foundation to engineer
new products out of India.
- Tata
Motors has been quite adept
in engineering. Now, you are
going to add another company
which comes will similar or
greater skills. How will you
integrate the two companies?
We have C.V. Singh in Korea
whose main job is to integrate
the two factories or companies.
The way we have to do it --
it is a delicate exercise
- [is that] neither side must
feel that they are superior
to the other. We should really
have an integration of two
equals. And I think even though
Daewoo might be smaller, in
terms of work ethics, in terms
of good practices, quality
and productivity, we have
a lot to learn from them.
In terms of scale and size,
we are bigger. But I think
what they can learn from us
is probably the level of innovativeness
that has made us what we are
today. So the integration
will really be to try and
put the strengths of the two
companies together in such
a way that each one would
draw on what it thinks it
needs from the other rather
than either side imposing
its will on the other. I think
that is the crucial issue.
- At
the plant in Korea, there
are executives who have substantial
experience in operating huge
business and plants in other
countries. Now that it is
a part of Tata Motors, how
would you specifically integrate
these people? For example,
the current CEO Mr [Kwang-Ok]
Chae, headed the car business
in China for Daewoo. How will
you integrate him into the
Tata cadre?
I did
not know of Mr Chae's role
in China
- Mr
Chae was sent by the then
Daewoo chief Mr Kim to break
into the Chinese market. Mr
Chae set up the manufacturing
units in China which have
now been acquired by GM.
I didn't know that. If that
were so, as it obviously is,
what we should do is avail
of that experience and integrate
that into our operation. Now,
one way to do this is to create
a joint forum between the
two companies. In Tata Tea,
for example, we brought the
managing director from Tetley
on to the board of Tata Tea.
He participates, therefore,
in the well-being and growth
of Tata Tea. I think, now
that you are saying it, we
would need to set up an integration
group between the two companies
on which Mr Chae and Ravi
Kant and others should be.
And optimise and leverage
the strengths that each of
the companies have. After
this meeting, I will set that
up.
- Everybody
is talking of China. Big as
it is, it is also a very tricky
market and auto companies
have lost immense amount of
money there. But not being
in China means you are not
in the fastest growing market.
Would you set up a deadline
that you must be in China
by this time?
We are already in China. We
have already signed an MOU
with China Brilliance for
the Indica. We are talking
to another company about the
commercial vehicles. And I
believe our entry into China
will be somewhat easier than
[that of] a US company or
a German company. For two
reasons. We are not really
paranoid about setting up
in China. Like for many of
the other companies, the only
way to be in China is to be
there oneself, take one's
product and graft it into
China and sell it as one's
product. In both the cases,
we have been willing to talk
in terms of a joint developed
product. We may lose our identity
a little bit, but we will
be in China in a smoother
and on a larger scale than
some other companies who started
out.
-
Hyundai has a technical tie-up
for commercial vehicles in
China. Will you also adopt
a similar entry strategy for
China?
No, we won't go in for a technical
tie-up. What we are thinking
of doing is not so much with
our India product. It is [with]
the Korean product. There
will be a partner in China
who will assemble those products.
We will encourage the local
country. We will have a royalty
for what we do. Well, it won't
be just the transfer of technology.
We will transfer the product.
What I am trying to say is
that if one of the US or German
companies in China wanted
to make a change, they could
not make it there because
of their parentage. Their
product couldn't be any different
in China than elsewhere in
the world. We would not have
that problem. We will be more
flexible. So, what is in China
may not be the same vehicle
as it is in Korea or in India.
It would be for the Chinese
market and foundation of that
would be ours.
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There was tough competition for Tata Motors.
The qualified bidders included financial investors
like Carlyle Investment Corporation, which was
advised by George Bush Sr; a local auto component
company named Tongil Corporation; and Voith, a
European transmission company. There was also
an unnamed European CV manufacturer. Each one
did its due diligence from the exclusive data
room assigned to it.
Tata Motors did more than that. During the two
weeks they were there, Kant and Thakur informally
disseminated information to local authorities
and trade associations. They made presentations
specially prepared in Korean to the local governor
and mayor, and organised banquets for the bureaucracy.
Gunsan's mayor, Kang Keun Ho, told BW he had changed
his perceptions about the Indian auto industry.
He says: "Though Korean companies exported
to India, we had no idea that India had big auto
companies. It was a revelation to us and now we
are proud to have them here." Adds Kant:
"Eventually, I will believe that it is this
soft-selling that clinched the deal for us."
After the due diligence, the Tata Motors board
members again deliberated on the issue. Kadle
and Thakur considered the future business, volumes
and expected cash flows to arrive at an appropriate
bid. By this time, Ratan Tata's interest in the
deal was building up. He wanted to see the plant.
But Kant insisted he should go to Gunsan only
once the transaction was complete. And at one
stage, when Kant felt they could lose the deal,
Ratan Tata was quite concerned.
The board gave the green signal to Thakur, the
head of the M&A team, and told him the range
he could bid within. Thakur did the mathematics,
chose a figure on the lower side of the range,
and made his binding bid. Says Thakur: "It
was love at first sight when we saw the plant.
But we consciously tried to suppress our excitement."
On 22 October, KPMG's director George Traub told
Kadle and Kant over a conference call that Tata
Motors was the preferred bidder. When Tata heard
the news, he personally congratulated each senior
member who had worked on the deal. Thakur again
left with a team to do the final due diligence,
as the earlier analysis had been restricted to
the data room. Now, he would have access to all
the books of the company. This final due diligence
was important, as the rules allowed for a 5 per
cent reduction in the bid price if the bidders
found any substantial anomalies in the books.
Which the Tatas did. The team found sales for
June 2003 was corrected after the first due diligence
and stood lower in the October 2003 accounts.
The Tatas got a full 5 per cent reduction. All
this took a few weeks.
The court then put the final bid to the Daewoo
creditors who owned the company. Getting their
approvals and sorting out Daewoo brand issues
(which was owned by 12 firms including Daewoo
Commercial Vehicle) took two months more. Ratan
Tata wanted the deal completed before Tata Motors
closed its books for 2003-04, and so the final
handover of share certificates was advanced to
29 March.
That was when Ratan Tata first visited Gunsan.
A few days earlier, executives from Vaishnavi
Communications, the Tatas' public relations agency,
flew to Seoul and hired a local agency to introduce
the Tata Group to the local media. Soon articles
began to appear in the local media. The Korean
media was fascinated by the trusteeship structure
of the Tata Group, where a portion of the profits
of group companies go to charity. Articles talked
of Tata's frugal lifestyle and the group's trouble-free
labour policy. Tata, when he reached Gunsan, didn't
disappoint. He arrived at the Gunsan factory in
a maxicab, a paid taxi service, with his key executives.
Inside the factory, he wore the Daewoo jacket
and ate in the workers' canteen. Says Mayor Ho:
"My first impression was that you can trust
this person." In his speech to the workers
at the factory, Tata said his company was there
to learn from the Koreans.
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A
revolution on Indian roads?
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The
Safer Ride
Cabins of Korean
trucks are designed
to be safe and
ease driver
fatigue, as
is visible in
the photograph
above. In contrast,
Indian trucks
(left bottom)
are cheaper,
but do not make
the long hours
spent driving
a truck any
more comfortable
for the driver |
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Travelling
down a Korean expressway at
120 kmph in the SsangYong luxury
model - Chairman - the last
thing you expect is to be overtaken
by another vehicle. Unless it
were a Mercedes. After all,
the Germans helped the Korean
automaker design the sedan.
But a fully-loaded truck? During
the hour-long drive from Gunsan
to Jeollabuk-Do, each time one
of these 16-tonne beasts thunders
past, you can only rub your
eyes in disbelief.
In India, it is popular belief
that cars travel faster, more
comfortably and more safely
than trucks. But in the developed
world, that's no longer true.
In Europe, for instance, trucks
come with air suspension under
their drivers' cabins to ensure
that the ride is smoother than
that of even the latest Mercedes
car. Sophisticated electronics
control the braking system and
the engine, which, in turn,
stop these monsters from causing
accidents.
Now, here's the moot point:
why put so much technology into
trucks that simply carry goods?
That's because trucks travel
down the same expressways as
cars do. They also occupy more
road space. A tractor-trailer
truck can be as long as five
large sedans parked one after
the other. If it were to travel
at a leisurely pace, just as
trucks do in India, it would
simply clog up highways that
you pay expensive tolls to use.
Also, since trucks carry heavy
loads, accidents not only dislocate
traffic, but also tend to substantially
damage road infrastructure.
That's why many progressive
countries are actually ensuring,
through legislation, that trucking
technology keeps pace with that
of cars and, in some aspects,
goes beyond. In Europe, there
are accepted norms on power-to-weight
ratio, which means trucks have
to be made in such a way that
they can carry heavier loads
at higher speeds. This ensures
quicker turnaround times for
operators and, thereby, increases
operational efficiency. Retreading
of tyres, a common practice
in India, is banned in some
countries. Overloading, too,
is not allowed. Some Asian countries
like Korea have had similar
regulations for almost a decade,
though the enforcement isn't
as tough as it is in Europe.
India, of course, continues
to lag behind. But now, some
like S.P. Singh believe that
change is round the corner.
Singh is a senior fellow at
the Delhi-based Indian Foundation
of Transport Research and Training,
which researches the commercial
vehicles business in India and
also advises the surface transport
ministry on regulatory issues.
Singh says: "Today, the
trucking business in India is
about short-term profits. That's
brought in a lot of unscrupulous
players who compromise on safety
and cause damage to infrastructure.
All to make a quick buck."
In fact, a few state governments
like Andhra Pradesh and Karnataka
have now legitimised overloading
by levying a new cess. The result:
though operators make quick
profits and companies benefit
through lower cost of freight,
a lot of time is wasted getting
from place to place. For instance,
it could take a truck 4-5 days
to get from Mumbai to Chennai,
when it could have easily been
done in two days.
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So how
will India get out of this vicious
cycle? Singh says there are
three factors that could trigger
a new revolution on Indian roads.
For one, the government is concerned
about the rising costs of maintaining
the newly-built highways and
is, hence, bringing in a host
of new measures. It will shortly
implement the Euro III emission
norms, which will force truck
manufacturers to upgrade engines.
At the same time, the Central
government is working on a new
legislation to put an end to
overloading. This is expected
to push truck makers to develop
more powerful engines, which
will allow trucks to carry more
loads. Two, to ensure driver
safety, new rules are already
in place for cabin design. The
idea: to design comfortable
and strong cabins that help
ease driver fatigue and also
safeguard human life. Three,
in a bid to curb noise pollution,
truck manufacturers will have
to reduce the vehicular noise
to 78 decibels (at 60 kmph)
by April next year, from the
current levels of 85 decibels
(at 45 kmph).
Effectively, this means that
to remain profitable, truckers
will have to carry heavier loads
more quickly on every trip.
One easy, efficient solution:
simply switch over to multi-axle
vehicles in the long run. Multi-axle
trucks carry up to three times
the loads of a two-axle truck
at nearly the same speeds.
Truckers see the value in this.
Multi-axle and tractor-trailer
trucks are the fastest-growing
truck segment today, with 10
per cent of total sales. In
fact, Swedish truck maker Volvo's
India strategy hinges on this,
even though its trucks cost
4-5 times more than the Tatas'
two-axle trucks.
This could well have been Tata
Motors' Achilles heel. But now,
the knowledge and expertise
that the Daewoo acquisition
brings could help it guard its
home turf better.
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Even before the share certificates had been handed
over to Tata Motors, executive director Kant had
begun his assessment of how to turn around Daewoo.
Since a couple of rounds of due diligence had
been completed, the Tatas had a good sense of
the situation on the ground. But the key issue
was, would the Korean managers cooperate? Or would
they come in the way of the changes that the Tatas
were planning? Kant then picked nine high-performing
managers from the Indian operations who would
drive the integration effort. Leading the pack
were C.V. Singh and S.U.K. Menon.
The Koreans, on the other hand, already had a
senior team in place. Kwang-Ok Chae, the president,
had worked directly under the erstwhile Daewoo
chairman, Kim Woo Choong, and headed important
businesses for the group. He was sent by Kim to
China to set up the small car engine manufacturing
plant. He was later in charge of building a CV
business there. Chae worked on the project for
two years, but it remained incomplete because
Daewoo had collapsed by then. There were others
too, like Ki-Hee Won, who had experience in the
UK in sales, and later headed the Austrian operations.
Nearly all the 600 workers had been trained at
the Isuzu plant in Japan.
The Tatas knew that the best way to retain such
strong local managers was to give them full operational
freedom. After all, this is what Tata himself
had committed to the workers. Wherever there were
gaps, particularly in service and marketing, Tata
moved in its own people. Earlier, Daewoo's trucks
used to be sold by another firm, Daewoo Motor
Sales, and hence, the company had no marketing
and servicing arm. Tata-Daewoo has a small sales
team of its own and also six authorised service
centres across Korea. In the next six months,
it will have its own finance schemes for customers.
The Tatas also took control of the finance function
(this is normal in acquisitions; the Tatas had
invested Rs 500 crore to acquire the firm). Says
Kwan-Kju Kim: "Nothing has changed except
for the fact that we now belong a large automobile
company. That will take some time to sink in,
but it is a positive feeling."
To signal their full commitment, the Tatas did
one other thing. The Korean market was to adopt
Euro III emission standards from 1 July 2004.
On 12 June, Tata-Daewoo organised a big-bang launch
for its Euro III-compliant product Novus at the
swanky Co-ex Centre in Seoul. The total budget:
nearly $500,000. Tata, who was in Seoul for another
meeting, dropped by for the launch. The event
was attended by dealers, important business partners,
and local dignitaries. Says Kant, "We had
to create a flutter in the market." For the
Daewoo managers, this was a big event. Says Dong-Ho
Lee, president of Daewoo Motor Sales Corp: "This
is first time in a decade that the company has
made a significant launch."
But despite all the feel-good spirit, for the
Tatas, managing cultural integration will be tricky.
Unlike the senior team at Daewoo, who have international
experience, the Tatas have never had a cadre of
managers trained in global markets. They don't
have the experience or the maturity to see through
a global acquisition. Then there is the basic
difference between Indian and Korean cultures.
For instance, some Tata managers say, President
Chae does not share information with them. That
could be due to the Korean work ethic. Koreans
tend to be hierarchy-conscious; a senior manager
seldom mingles with anyone other than his peers.
At the same time, the onus is clearly on improving
Daewoo's performance. In 2003, Daewoo had sales
of $231 million and pre-tax profits of $9 million.
At the net level, it made a meagre profit. Kadle
says he plans to recover the investment along
with the opportunity cost within five years. Some
Tata managers even feel they can pull it off in
three years.
There's a very good reason for their optimism.
The clues lie inside the three-storied Daewoo
Technical Centre. Here, 80-odd engineers are working
on designs that will make the existing Daewoo
products suitable for new international markets.
Daewoo has a product line-up that neatly complements
the Tatas'. By tweaking existing models, Tata
believes it can take the Daewoo products into
newer markets like China, South Africa, Turkey
and the Middle East. (That's because each trucking
market has its nuances and, hence, requires customisation.
In Korea, Daewoo's trucks are customised for nearly
every customer.)
In South Africa, Tata Africa recently set up
a distribution network to sell its entire range
of vehicles. Now, it will also sell Daewoo trucks.
A small team from Tata Motors has been to Turkey
to study that market. Based on its assessment,
the Tatas will decide on an entry and a product
line. In the Middle East, the Tatas expect the
Daewoo trucks to be sold without much modification.
In effect, in the next 3-4 years, exports should
account for 25 per cent of Daewoo's turnover,
up from 8 per cent currently.
There is a strong reason for the export focus.
The Korean market for heavy trucks has stagnated
in the last few years at 15,000 vehicles a year.
And Daewoo's marketshare had fluctuated between
22 per cent and 35 per cent for the last six years.
But there's an opportunity here for Tata. Daewoo
is absent from the single-largest segment in Korea's
CV market - the 1-tonne pickup. This 150,000-unit
segment is monopolised by Hyundai and its subsidiary,
Kia. The Tatas make pickups slightly bigger than
1-tonne in India. Though they are different from
the Korean 1-tonners, the Tatas could still pull
off a coup here. Nearly 18 months ago, the Tatas
began working with a European firm for a sub 1-tonne
pickup based on an international design. As it
turns out, the specifications of that van-like
vehicle were similar to what the Korean market
needs. Sources say the Tatas are close to buying
the rights to the product design and the tool
room, and could bring the product to the Korean
and Indian markets in the next six months.
The biggest bet will, of course, be China, the
fastest-growing CV market in the world. Kant's
China strategy has been a work-in-progress for
the last 18 months. But the Tata products did
not fit in, given the modern Chinese infrastructure.
Besides, the low-end Chinese trucks were far cheaper
than the Tatas'. And the margins were simply too
small for the Tatas to make a profitable entry.
But now, with a fuller product portfolio - thanks
to the Daewoo product line-up - the Tatas expect
to gain critical mass more easily.
Talks are on with a local company for assembly.
And by this time next year, the first set of trucks
from the Tata-Daewoo combine could roll onto Chinese
highways.
It will be an exciting journey to watch. Tata
Motors' USP has been to provide the cheapest solution
to truckers. For the Koreans, it is the power
and design that matter. Together, can they make
a robust trucking solution for the world? Says
Kant: "With this deal, Tata Motors has acquired
all the attributes of a global company. It is
the first step to being one."
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